Automatic Truck Loading System Design

This project focuses on the detailed design and calculation of an automatic truck loading system. The system is engineered to streamline the loading process of trucks with bulk materials, minimizing human intervention. The design encompasses various mechanical subsystems, each calculated and specified to meet operational standards.

Key Features:
- Volumetric Feeder: Calculation and design of a volumetric feeder that ensures precise and consistent feeding of bulk material into the conveyor system. The feeder's design is tailored to handle varying material properties and flow rates.
- Conveyor Belt: A robust conveyor belt system is designed to transport materials from the storage silo to the truck loading bay. The belt's specifications, including speed, width, and material composition, are selected to accommodate the bulk materials and ensure efficient loading.
- Storage Silo: Designed to hold large quantities of bulk material, with calculations focused on structural integrity, material flow characteristics, and load distribution.
- Automatic Loading Mechanism: Designed to accurately position the conveyor outlet for direct loading into trucks. This subsystem minimizes spillage and ensures that trucks are loaded evenly and efficiently.
- System Process Simulation: Discrete Process Simulation to ensure that the volumes and the load of the trucks can be transferred in a timely manner without any blockers, analyze and optimize the flow, ensuring smooth operations.
- Control System: Design and integration of a control system to automate the loading process. Sensors, actuators, and programmable logic controllers (PLCs) are specified to ensure smooth and reliable operation.
- The project involves extensive calculations for each subsystem, including load analysis, material selection, mechanical design, and CAD models. These calculations ensure that the system can operate under various conditions and handle the required load capacities without failure.