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Control System Design for Pressure-Ripple Attenuation in Hydraulic Pipes Using Shape-Morphing

Project type

Diploma Thesis, Dynamics & Control

Date

Sep 2022 - Jul 2023

Role

Research Assistant - MD Lab

Skills

ANSYS · Autodesk Inventor · Mathematica · Arduino · C (Programming Language) · Signal Processing · MATLAB · Simulink · SOLIDWORKS

This study proposes a novel approach to attenuate pressure ripples in cylindrical pipes using shape-morphing techniques. The aim is to design and model a control system capable of dynamically adjusting the pipe shape to mitigate pressure fluctuations and optimize system performance in high-pressure hydraulic applications.

The proposed shape-morphing control system integrates a mechanism externally in cylindrical pipes to actively modify their shape in response to pressure fluctuations. This system aims to suppress pressure ripples and maintain hydraulic stability. The design incorporates actuators, and sensing technologies for precise and adaptive control.

The research begins with an investigation into the causes and consequences of pressure ripples in hydraulic systems, emphasizing their adverse effects on system stability and efficiency. A mathematical model is developed to study the pipe’s response in pressure waves and describe the relationship between the pipe's shape and the resulting pressure dynamics, accounting for fluid mechanics principles, material properties, and control algorithms. Simulation studies validate the effectiveness of the proposed control system, demonstrating significant pressure ripple reduction and improved operational efficiency.

The practical implementation of the shape-morphing control system is discussed, considering mechanical robustness, energy efficiency, and real-time control. Challenges and potential solutions for scaling up the technology are addressed, encouraging further experimental investigations and industrial applications.

In conclusion, the proposed shape-morphing control system offers a promising approach for pressure ripple attenuation in high-pressure hydraulic systems. The research highlights the feasibility of implementing shape-morphing control systems and their potential advantages over traditional servovalve-based approaches in terms of power efficiency.

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